Inside the application

Screenshots and results taken from real design projects.

Geometry of the Toyota Prius 2004 (IPM, 48 slots / 8 poles) — built parametrically, dimensions on the left, section on the right.
Geometry

Geometry of the Toyota Prius 2004 (IPM, 48 slots / 8 poles) — built parametrically, dimensions on the left, section on the right.

Winding layout with U/V/W phase terminals and winding factor — synthesised from the slot and pole count.
Winding

Winding layout with U/V/W phase terminals and winding factor — synthesised from the slot and pole count.

A 3D half-section built from the real 2D contours — lamination stack, magnets, end windings and shaft.
3D

A 3D half-section built from the real 2D contours — lamination stack, magnets, end windings and shaft.

Flux density of the Prius machine under load, from the 80,832 triangles of the FEM solution — the computed file, not a demo picture.
E-Magnetics

Flux density of the Prius machine under load, from the 80,832 triangles of the FEM solution — the computed file, not a demo picture.

Torque over rotor angle for an outer-rotor machine, computed point by point from the rotation sequence.
Graphs

Torque over rotor angle for an outer-rotor machine, computed point by point from the rotation sequence.

Loss split taken from the FEM fields: copper after Dowell, iron after Bertotti, magnet eddy currents — eleven separate components.
Losses

Loss split taken from the FEM fields: copper after Dowell, iron after Bertotti, magnet eddy currents — eleven separate components.

Efficiency map with the torque-speed envelope, anchored to a computed FEM point (2.7 Nm at 3500 rpm).
Efficiency

Efficiency map with the torque-speed envelope, anchored to a computed FEM point (2.7 Nm at 3500 rpm).

Result sheet with key figures and the torque ripple spectrum — the basis for the datasheet and the report.
Output Data

Result sheet with key figures and the torque ripple spectrum — the basis for the datasheet and the report.

The 13-node thermal network: geometry and losses come from the model, and the plot tracks every node temperature over time.
Thermal

The 13-node thermal network: geometry and losses come from the model, and the plot tracks every node temperature over time.

Radial force orders and a Campbell diagram — which excitation meets which speed.
NVH

Radial force orders and a Campbell diagram — which excitation meets which speed.

A manufacturability check against rule values plus a material cost estimate — before the first laminations are cut.
Manufacturability

A manufacturability check against rule values plus a material cost estimate — before the first laminations are cut.

Every image is a screenshot from AGFEM; some are cropped to the area shown, otherwise unaltered.

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